Putting Wooden Sides On A Utility Trailer

Filed in Landscaping by on March 31, 2009 6 Comments

I am sure you are all just thrilled about my new utility trailer. I know I am. I have been having dreams about driving around with it.

Yesterday, I went to Home Depot in Windham to pick up a bunch of supplies. The project was to put wooden sides on the new trailer, so mulch and stuff like that doesn’t fall out. I also wanted wooden sides to kind of shield anything I am towing from bad weather.

I bought a lot of stuff, including plywood, bolts, nuts, washers, drill bits, spray paint, a tarp, a ball for the lawnmower hitch, etc… I have found that purchasing the entire box of bolts is a lot better than buying them individually. I am always looking for nuts and bolts and now I might just have some.

I was confronted with a little issue while browsing for the plywood I was going to use for this project. I went in the store with every intention of getting two sheets of 3/4″ pressure treated plywood. I left with two sheets of 1/2″ non-pressure treated plywood. The reason for this? Well, I was going to seal whatever I got up with Thompson’s Water Seal anyway. I have had good luck with sealing natural wood up and it’s weathered the environment. With the 1/2″ sheets going for about $11 each, I just couldn’t pass it up. Plus, I wanted to keep things light on the trailer. It’s really not intended for heavy-duty towing.

Here, let me show you the photos and then we can talk about them.

New ball hitch for John Deere lawnmower

John Deere lawnmower towing utility trailer

Wooden sides on utility trailer

Rear view of wooden sides on utility trailer

Tarp covering utility trailer

Okay, the first thing I would like to discuss is how great the trailer looks with the John Deere lawn mower. I bought a 1 7/8″ ball with a 3/4″ shaft yesterday, just for this occasion. I am going to have fun towing stuff around the yard now.

The wooden sides came out better than I thought. I planned on drilling a bunch of holes through the steel and really anchoring the wood down to the trailer. As it ends up, once everything was framed, I didn’t need to do that. I only actually drilled two holes in the steel towards the back of the trailer. Now, all I need to do is to take those two bolts out and the whole wood unit comes right out. It’s as snug as a bug in a rug and rock solid. You really should check it out. Everything is straight too. Wait, I lied…I drilled six holes on the ramp to hold that one piece of plywood all the way at the back. Whoops.

I also picked up a nice heavy duty tarp to cover whatever I have on the trailer. You can see that it is brown. I really hate those ugly blue tarps. They are a disgrace to look at and doesn’t help out the neighborhood if I have to cover something up, like a wood pile. From now on, brown tarps it is.

Home Depot didn’t have any Thompson’s Water Seal. After building this today, I am kind of glad. I decided that I can paint the wood black and things will match much better. If I pop the wood portion out and slop on some black Rust-Oleum, it will look a lot less than some home-made trailer rolling down the road. I will cruise in style.

Just as I was finishing up, Laura pulled in the driveway. I told her I had a surprise for her and held her hand as I helped her in the trailer. She sat down and I hopped on the mower. Then, I proceeded to drive her around the yard. We looked like total idiots, but I will tell you, that stuff is fun. I guess we didn’t look any worse than when she pulled me around the yard right afterwards. Man, I have been trying to get that girl on this lawnmower ever since I got it. Strange how she hopped right on today. Maybe it has something to do with the weather.

I need to pick up that black paint. I’ll take some more pics when it’s all finished and sealed up.

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Comments (6)

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  1. Josh says:

    Your lawn tractor received the hitch ball without modification? I have a zero turn Gravely which comes with a trailer hitch mount, but the hole is like 1/2 inch. I bought a 1-7/8 ball with the skinniest shank I could find, and it’s still way too big for the hole on the Gravely, which is I think 1/2 inch. My intention is to pull a very light duty trailer around the yard. It’s so light that my 6 year old can lift the tongue without any problem.

    • Jay Gaulard says:

      You know, for the life of me, I can’t remember. I’m almost sure I didn’t modify the hole. I believe it was large enough. I know for a fact that it was bigger then 1/2″. You may have to drill yours out, if you’ve got the extra material around it.

      *** UPDATE ***

      Actually, if you look at my rear bagger post found here:

      http://www.jaygaulard.com/assembling-john-deere-7-bushel-rear-bagger/

      You can see the hole. I didn’t modify it because I was pulling that trailer around before I got that bagger. I hope this helps.

  2. Eric Gardner says:

    Jay,

    I need to add sides to my trailer as the leaves are starting to come down and I really don’t feel like taking 1000 trips to the transfer station like last year. Your pictures are great but I can’t tell how the back is secured in between the sides. I also can not see where you attached the sides to the trailer. Do you have details on hardware and materials? Any info is appreciated.
    Eric (the-not-handy-man) Gardner

    • Jay Gaulard says:

      Hi Eric,

      If you look at the fourth picture down, you’ll see a 2×4 running across the rear deck of the trailer, right in front of where the gate attaches. I put that board there so the sides wouldn’t be flimsy and it really worked. I also bolted the trailer sides to the frame in the rear as well. If you look above the license plate in the area of the gate pin on the left side, you’ll see the metal trailer frame. I drilled holes through the frame and through the wood on both sides, front and back. That’s where I attached everything together. So those bolts coupled with the 2×4 screwed to the trailer floor, in between the sides, really made the whole thing rock solid. The bolts through the frame and 2x4s stopped the sides from caving in and the 2×4 on the floor stopped the sides from pushing apart.

      Let me know if you have any more questions. I’m happy to help.

      Jay

  3. Wayne Paul says:

    Did you cut the plywood in half for the sides?

    • Jay Gaulard says:

      Hi Wayne,

      The trailer was 5’x8′, so the sides were about 2 foot tall. I just ripped a 1/2″ piece of plywood lengthwise. I then framed the sides out with pressure treated 2″x4″s. Very important to frame the sides out or you run the risk of having flimsy sides. Let me know if you have any more questions.

      Jay

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